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OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance

Nanjing Zhitian Mechanical And Electrical Co., Ltd.
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    Buy cheap OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance from wholesalers
     
    Buy cheap OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance from wholesalers
    • Buy cheap OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance from wholesalers
    • Buy cheap OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance from wholesalers
    • Buy cheap OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance from wholesalers
    • Buy cheap OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance from wholesalers
    • Buy cheap OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance from wholesalers
    • Buy cheap OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance from wholesalers

    OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance

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    Brand Name : zhitian
    Model Number : 110
    Certification : iso9001
    Price : Negotiable
    Payment Terms : T/T,L/C
    Supply Ability : 500 Sets / Month
    Delivery Time : 10-60 Days
    • Product Details
    • Company Profile

    OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance

    Reliable Replacement for Leading Extruder Brands

    ZHITIAN offers a full range of OEM replacement screw elements engineered to match or exceed the performance of original equipment.
    Each part is 100% interchangeable with major global extruder brands including Coperion, Leistritz, Theysohn, JSW, Feddem, Berstorff, and others.

    Designed for co-rotating twin screw extruders, our screw elements provide precise fit, reliable torque transmission, and consistent compound quality — making them the perfect choice for both replacement and performance upgrade.

    OEM Replacement Screw Elements

    High-Precision Engineering for OEM Compatibility

    Our production process ensures tight dimensional tolerance, perfect spline engagement, and balanced geometry.
    Every replacement screw element undergoes multi-stage inspection to guarantee seamless installation and reliable operation.

    FeatureDescription
    CompatibilityFully interchangeable with leading OEM designs
    Machining Accuracy±0.02 mm tolerance
    Surface Hardness58–66 HRC depending on material
    Material OptionsNitrided steel, tool steel, PM-HIP alloy, stainless steel
    Torque Transfer DesignOptimized for co-rotating systems
    Quality StandardISO9001 + internal SOP & SIP inspection
    Country of OriginChina (ZHITIAN Manufacturing Center)
    Material Options for OEM Replacement Screw Elements
    Material GradeTypeMain CharacteristicsApplications
    38CrMoAlaNitrided SteelExcellent strength and cost efficiencyStandard plastic compounding
    W6Mo5Cr4V2High-Speed SteelSuperior wear resistance at elevated temperaturesGlass fiber reinforced polymers
    Cr12MoV / SKD11Tool SteelHigh hardness, good deformation resistanceMasterbatch and filled systems
    SAM26 / SAM39PM-HIP AlloyAdvanced wear + corrosion resistanceEngineering plastics, flame retardant compounds
    CPM9V / CPM10VPM-HIP AlloyUltra-hard alloy (HRC 65–66) for extreme wearAbrasive fillers and reactive resins
    440C / Hastelloy-CStainless AlloyExcellent corrosion resistanceChemical and food extrusion environments
    Production Advantages
    • 100% OEM Interchangeability: Dimensions, splines, and flight geometries match original standards.
    • Extended Service Life: Advanced alloy options extend lifetime up to 2–4 times longer than conventional OEM parts.
    • Material Upgrade Options: Select improved PM-HIP or coated materials for longer durability.
    • Rapid Replacement Cycles: Optimized production and inventory for faster global delivery.
    • Performance Guarantee: Each element is precision-tested before shipment to ensure consistency and reliability.
    Typical Replacement Scope

    Our OEM replacement screw elements are compatible with the following twin screw extruder models:

    • Coperion: ZSK Series
    • Berstorff: ZE Series
    • Leistritz: ZSE Series
    • Theysohn: TSK Series
    • JSW: TEX Series
    • Feddem: FED-MTS Series
    • USEON, SHIZHOU, LANTAI, Keya, and more
    Technical Data Overview
    ParameterSpecification
    Screw Diameter RangeØ20 mm – Ø150 mm
    Material Hardness58–66 HRC
    Machining Accuracy±0.02 mm
    Heat TreatmentVacuum or Nitriding
    Surface FinishRa ≤ 0.8 µm
    Torque CapacityUp to 18 Nm/cm³ (gearbox compatible)
    Application RangePlastic, Chemical, Food, and New Energy
    StandardISO9001 + ZHITIAN internal QC system
    Customized Engineering Support

    For customers seeking enhanced performance beyond OEM specifications, ZHITIAN provides:

    • Custom geometry optimization for improved mixing efficiency
    • Material upgrades using PM-HIP alloys or advanced coatings
    • Surface finishing options to reduce friction and contamination
    • Reverse engineering for discontinued or rare OEM parts
    FAQ – OEM Replacement Screw Elements

    Q1: Are ZHITIAN screw elements interchangeable with my existing OEM parts?
    A1: Yes. All screw elements are manufactured to match OEM specifications for spline profile, geometry, and length.

    Q2: Can ZHITIAN provide upgraded materials for better performance?
    A2: Absolutely. We offer PM-HIP, high-speed steel, and corrosion-resistant alloys for enhanced wear life and process stability.

    Q3: What’s the lead time for OEM replacement parts?
    A3: Standard items ship within 2–4 weeks; customized designs may require 4–6 weeks depending on quantity and material.

    Q4: Do you provide reverse engineering for old or unknown extruder models?
    A4: Yes. We can replicate OEM parts using 3D scanning, measurement, and CAD modeling from worn samples.

    Q5: How does ZHITIAN ensure OEM-level quality?
    A5: Every part is manufactured under ISO9001 with full-process control — from raw material certification to dimensional and hardness inspection.

    Why Choose ZHITIAN as Your OEM Replacement Partner

    With over 20 years of experience in twin screw extruder component manufacturing, ZHITIAN combines material innovation, CNC precision, and digital production management to deliver OEM-equivalent or better parts worldwide.
    Our components are trusted by European, American, and Asian customers for their durability, precision, and value.

    Quality OEM Replacement Twin Screw Extruder Screw Elements — Precision, Compatibility, and Performance for sale
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